Portable rapeseed analyzer: a new paradigm of non-destructive and efficient quality control

In the rapeseed industry chain, the fast and accurate acquisition of quality parameters from field procurement to deep processing has always been a core demand. Traditional laboratory testing methods have long cycles, high costs, and strong sample destructiveness, making it difficult to meet the stringent requirements of modern industries for efficiency and real-time performance. The portable rapeseed analyzer launched by Shandong Hengmei Electronic Technology Co., Ltd. is becoming a key tool for solving industry pain points with its innovative technological means.

Technical principle: Integration of near-infrared spectroscopy and intelligent algorithms

The core technology of this rapeseed analyzer is based on near-infrared diffuse reflectance spectroscopy analysis (900-1700nm). When the instrument emits near-infrared light of a specific wavelength to irradiate rapeseed samples, the molecular bonds of different components such as water, fat, protein, erucic acid, oleic acid, and glucosinolates in the samples will produce characteristic vibrational absorption. A high-precision optical system (24 bit spectral extraction accuracy) captures these subtle spectral signals, and combined with an exclusive quantitative analysis model trained on a large number of samples, it can complete synchronous and non-destructive quantitative testing of the six core quality indicators (moisture, fat, erucic acid, oleic acid, protein, and glucosinolates) within seconds. Its essence is the rapid decoding of material "fingerprint" information.

Breakthrough advantage: redefining detection scenarios and efficiency

Non destructive and efficient: No need for crushing or chemical reagents, the sample remains intact and can continue to be used or traded. A single detection only takes a few seconds to one minute, significantly improving decision-making speed.

Multi index synchronization: One measurement can obtain six key indicators including moisture, fat, protein, erucic acid, oleic acid, and glucosinolates, comprehensively evaluating quality and value.

Truly portable and sturdy: compact design (366 * 255 * 210mm,<8kg), built-in large capacity battery (6000mAh), suitable for laboratory, workshop, acquisition site (5-55 ℃), warehouse and even outdoor environment, stable operation under RH<80% humidity.

Intelligent and user-friendly: 7-inch intuitive touch screen, supporting voice commands and one click operation, reducing the threshold for use. The self checking module ensures data reliability, and the detachable sample pool is easy to clean and maintain.

Continuous Evolution: Supports remote maintenance and algorithm upgrades to ensure instrument performance keeps up with the times.

Application Fields and Solutions: Core Tools Throughout the Industry Chain

Acquisition process (pain points: insufficient pricing basis, crushing losses): on-site rapid detection of indicators such as fat, moisture, and erucic acid, providing real-time and fair data support for pricing based on quality, reducing disputes, accelerating circulation, and avoiding crushing losses.

Warehouse management (pain points: mold risk, quality fluctuation): Regularly monitor the moisture and key component changes of rapeseed inventory without damage, timely warn of mold risk, optimize ventilation and storage strategies, and ensure stable raw material quality.

Processing and production (pain points: poor process adaptability, low product consistency): Online or rapid sampling of raw materials and intermediate components (such as glucosinolates and oleic acid), real-time guidance on proportioning and process parameter adjustment (such as leaching and refining), ensuring stable and compliant quality of terminal edible oil or meal products, and enhancing product added value.

Real application case: dual improvement of efficiency and effectiveness

A large oil processing enterprise in Central China will fully deploy this portable rapeseed analyzer during the 2024 rapeseed purchase season. At the acquisition site, inspectors directly take samples from the grain transport truck for testing, and can issue reports on fat, moisture, and erucic acid content within 3 minutes, replacing the laboratory results that used to take several hours or even the next day to return. This not only significantly speeds up vehicle turnover (reducing average waiting time by 4 hours per vehicle), but also helps companies more efficiently screen high-quality raw materials with high oleic acid and low erucic acid due to precise pricing based on quality, laying a solid foundation for the subsequent production of high value-added rapeseed oil. Enterprise feedback shows that the efficiency of the acquisition season has increased by over 30%, and the proportion of high-quality raw material acquisitions has increased by 15%.

Promote the upgrading of industrial intelligence

The emergence of portable rapeseed analyzers marks the transition of rapeseed quality testing from the traditional mode of lagging and destruction to a new era of real-time, non-destructive, and intelligent testing. Its powerful on-site rapid multi index detection capability provides indispensable technical support for the refined management and value enhancement of various links in the industrial chain.

As a professional manufacturer deeply engaged in the field of intelligent detection, Shandong Hengmei Electronic Technology Co., Ltd. has always been committed to providing accurate and efficient solutions for the agricultural and food industries. Our high-performance portable rapeseed analyzer integrates advanced spectroscopic technology, stable hardware design (72W low-power, 20000H long-life light source), and intelligent operation experience, making it an ideal partner for rapeseed industry practitioners to achieve precise quality control, improve operational efficiency, and explore product value. Choosing Hengmei Rapeseed Analyzer means choosing to have core quality data at your fingertips, driving decisions and winning the future.